Hunan Zhengzhong Pharmaceutical Machinery Co., Ltd
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Vial Cleaning, Sterilizing, Filling And Stoppering Machine
Applications
The unit consists of QCL series vertical ultrasonic cleaning machine, SZA series airflow sterilizing & drying machine and DGZ series filling and stoppering machine．It carry out the processing procedures for the production of antibiotic vial such as ultrasonic cleaning, drying, sterilizing, filling and capping,etc. It is suitable for the production of 1-20m1 vials
Specifications
| Spec | 1-20ml vials |
| Output | 9000-18000bottles/hours |
| Qualification rate | not less than 99% |
| Bottle washing damage rate | not greater than 0.01% |
| Measurement error | ≤1.5-2%(higher accuracy of creep pump, ceramic pump, and metal pump |
| Pressing qualification rate: | > 99% |
QCL series vertical ultrasonic cleaning machine
Characteristics
1. Fresh water, circulating water and compressed air applies ultra filtration technology to clean water and compressed air for cleaning, which is beneficial to improve the clarity of washing bottles.
2. High-power (600w) ultrasonic device is adopted, and the power is adjustable to achieve the best cleaning effect.
3. Adopt a conveying net belt for container in-feed, a special mold for container out –feed.
4. An independent water and air supply system is completed with each processing section, and the cleaning medium can be used circularly.
5. Adopt a patent-design tracking rinse technology for container cleaning. The needle insert the corresponding container in a way of tracking mode to rinse the inside of it, which can reduce the lost of pressure, and get a good rinsing effect.
| Versions | QCL 4 0 B | QCL 6 0 B | QCL 80 B |
| Specs | 1 - 5 0 ml | 1 - 2 0 ml | 1 - 2 0 ml |
| Output | 1 2 0 0 0 pcd / h | 180 0 0 pcs / h | 24 0 0 0 0 p cs/ h |
| Water vapor pressure and consumption | Fresh water:0.1-0.25MPa 0. 38 m³/ h Circulating water:0.15-0.25MPa Compressed air:0.1-0.25MPa 30m³/ h | Fresh water:0.1-0.25MPa 0. 45 m³/ h Circulating water:0.15-0.25MPa Compressed air:0.1-0.25MPa 45m³/ h | Fresh water:0.1-0.25MPa 0. 6 m³/ h Circulating water:0.15-0.25MPa Compressed air:0.1-0.25MPa 60m³/ h |
| Electric capacity | 1 0 Kw | 1 0 Kw | 1 0 Kw |
| Net weight | 1 8 0 0 Kg | 1 8 5 0 Kg | 1 9 0 0 Kg |
| Overall dimensions | 2070×2100×1300mm | 2070×2100×1300mm | 2070×2100×1300mm |
SZA series antibiotic vial sterilizing & drying machine
| Versions | SZA 6 2 0 / 43 | ASM 900 / 68 | SZA 1200 / 70 | remark |
| Net belt width | 600mm | 900mm | 1200mm | |
| sterilizing temperature | 300-350℃ | 300-350℃ | 300-350℃ | In order to reach a 350℃ temperature, the imported hi-temperature and hi-efficiency filter should be used |
| Electric capacity | 43.72Kw (in fact 23.02Kw) | 84.04Kw (in fact 33.3Kw) | 87Kw (in fact34057Kw) | |
| Overall dimensions(mm) | 3700 x1764x2300 mm | 4075 x1930x2460 mm | 4200 x2200x2625mm |
DGS Series antibiotic vial filling &capping machine
Characteristics
According to the production requirements, there are various models of DGS8, DGS12, and DGS16.
Performance characteristics:
1. Straight servo tracked and irrigation synchronously, with no throwing liquid;
2. There are various control methods for mechanical and servo in the filling pump. The pump body has various forms such as metal, ceramics, and glass for different configurations for users to choose from.
3. Put the outside of the pump on the work table, the operation and maintenance are simple and convenient;
Specifications
| Versions | DGS 8 | DGS 1 2 |
| Specs | 1 - 2 0 m 1 | 1 - 2 0 m 1 |
| Output | 150 ~ 200 bottles/minute | 200 ~ 300 bottles/minute |
| Needle number | 8 | 1 2 |
| Stopper-press wheel number | 8 | 2x6 |
| Filling precision | Accord with the standard of china ‘s pharmacopoeia | Accord with the standard of china ‘s pharmacopoeia |
| Maximum vacuum rate Maximum flow rate | - 1 8 KPa ; 1 1 0 m³ / h | -1 8 KPa ; 1 1 0 m³ / h |
| Electric capacity | 2 kW (0rdinary model) | 2.37 kW (0rdinary model) |
| Overall dimensions | 2945×910×1700mm | 3250×1400×1700mm |
HGS12Rotary filling % capping machine
Characteristics
1. the simple configuration and compact design of this machine let it occupy a small room
2. Adopt conveying net belt for bottle in-feed , the machine stops automatically in case of a bottle fall
3. the synchronously tracking filling is controlled by a servo motor, and inserting filling make the needle centering accurately
4. the wriggle pump filling ensures a high filling precision and is easy to be adjusted