Hunan Zhengzhong Pharmaceutical Machinery Co., Ltd
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Linkage Series For Ampoule Cleaning, Sterilizing, Filling And Sealing
The unit is composed of a QCL36 vertical ultrasonic cleaning machine, SZA420/22 airflow sterilizing &drying machine and a DGF (or DGA) series filling &sealing machine. It can be carry out the ampoule processing procedures such as ultrasonic cleaning , sterilizing ,drying, filling, and sealing ,etc. it can be used for the production of 1to 20 ml ampoules.
Production process
Water spraying → ultrasonic washing → external flushing → flushing circulating water → blowing compressed air → flushing fresh water for the first time → blowing compressed air → flushing fresh water for the second time → blowing compressed air → external flushing → preheating → high temperature sterilization → cooling → Infeed→ pre nitrogen flushing → drug filling →after nitrogen flushing → sealing → counting
Main technical parameters
Parameters
| Bottle washing breakage rate | not more than 0.01% |
| Air laminar flow cleanliness | Class 100 |
| Sterilization temperature | 320℃ adjustable |
| Qualification rate | not less than 99.5% (standard solution) |
QCL36 Ampoule vertical ultrasonic cleaning machine
Performance features.
●Filtration of fresh water, circulating water and compressed air apply ultra-filtration technology, cleaning water and compressed air, which is conducive to improving the clarity of bottle washing.
●Adopt high power (500W) ultrasonic device with adjustable power to achieve the best cleaning effect.
●The bottles are fed by conveyor belt, and the bottles are discharged by double star wheels (patented).
●Each station has independent water supply and air supply system to avoid contamination of cleaning medium.
●The cleaning of container adopts the patented design of tracking rinsing technology. The spray needle is inserted into the container in a tracking way to rinse, and there is no contact between the spray needle and the inner wall of the container, so there is less pressure loss and good rinsing effect.
●The whole machine adopts frequency conversion speed control, PLC control, and the operation mode is in the form of touch screen.
Main technical parameters:
| Product model | QCL36 |
| Applicable specifications | 1 - 20 ml |
| output | 3000 - 10000 pieces/hour |
| Water and gas pressure and consumption | Fresh water: 0.2-0.35MPa 0.4 m ³/ h Circulating water: 0.15-0.35MPa Compressed air: 0.2-0.35MPa 30 m ³/ h |
| Capacitance | 14kW |
| Net weight | 1500kg |
| Overall dimensions | 1700mm×1300mm×1400mm |
SZA Series Air Flow Sterilizing & Drying machine
Performance characteristics
●Used for drying, purifying and cooling of the inner vessel of the sealed conveying system. Use laminar flow principle and hot air high speed sterilization process to heat and sterilize bottles, so that bottle autoclaving can get 100 grade purification condition and remove thermogenic effectively.
●Heating zone: Unique air conduction device prevents particles from entering the heating zone.
●Disinfection zone: disinfection is completed within 10-15 minutes, and the disinfection temperature can reach 300-350 degrees Celsius.
●Cooling zone: The container after high temperature disinfection is cooled to no more than 15 degrees Celsius above room temperature under laminar flow protection.
●Using touch screen operation technology, it displays the air pressure, wind pressure, temperature and fault display of the control point, fault diagnosis and fault analysis and troubleshooting methods.
Main technical parameters
| Versions | Output | Sterilizing temperature | Capacitance | Compressed air |
| SZA 420 / 22 | 3 0 0 0 - 10 0 00 Pieces/hour | 300-350℃ | 32kW(Actual consumption 14kW) | 0 . 1 - 0 . 2 MP a 3 0 m³ / h |
| Overall dimensions | 2500 x1650x2400 mm | |||
DGA4 / 1 - 2 0 Ampoule Filling &Sealing Machine
Performance characteristics
●The gas is liquefied petroleum gas or city gas.
●The cam design combined with computer simulation and geometric analysis which makes the ampoule intersection between the screw, the sector block and the walking beam fit accurately, with very little bottle breakage and almost zero bottle breakage rate.
●The infeed screw is made of poly-formaldehyde material.
●The movable track designed by the patented technology is adopted when the ampoule is rotated and heated to ensure the ampoule is heated evenly and the sealing is beautiful and smooth.
●The filling and sealing machine adopts the patented technology of stainless steel burning nozzle, which can be widely applied to all kinds of Liquefied petroleum gas without corrosion, blockage and full burning.
Main technical parameters
| Product model | DGA6 / 1 - 2 0 |
| Applicable specifications | 1 - 20 ml |
| Output | 4000-16000 pieces/hour |
| Working pressure and consumption | Number of filling heads: 6 Gas: 2.8-4 × 104Pa, 200L/hour Oxygen: 2-3 × 105Pa, 900L/h |
| Capacitance | 2 kW |
| Net weight | About 1200kg |
| Overall dimensions | 3680x1460x1550(mm) Laminar flow hood: 2900x340x350 (mm) |