Hunan Zhengzhong Pharmaceutical Machinery Co., Ltd
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Vial Wahing Sterilizing Filling Stoppering and Capping Production Line
Applications:
The unit consists of QCL series vertical ultrasonic cleaning machine, SZA series airflow sterilizing & drying machine and DGZ series filling and stoppering machine．It carry out the processing procedures for the production of antibiotic vial such as ultrasonic cleaning, drying, sterilizing, filling and capping,etc. It is suitable for the production of 1-20m1 vials
The processing procedures show as follows:
Water spraying→ ultrasonic washing → external rinse→ first circulating water rinse → first compressed air blowing →first rinse fresh water → second compressed air blowing→second rinse fresh water → third compression air blowing→ air blowing → sterilization → cooling → filling → capping → counting.
Specifications:
| No. | ultrasonic cleaning machine + sterilizing & drying machine + filling and stoppering machine | 2 ml - 2 0 ml |
| 1 | QCL 40 + SZA 620 / 4 3 + DGS 8 | 9000-12000pcs/h |
| 2 | QCL 60 + ASM900 / 68 ( SZA1200/70 ) + DGS12 | 15000-18000 pcs/h |
3. Wash the bottle clearness qualification rate:＜ 99%
4. Bottle washing damage rate: ＜0.01%
5. Measurement error: ≤1.5-2%(higher accuracy of creep pump, ceramic pump, and metal pump
6. Stoppering qualification rate:> 99%
QCL series vertical ultrasonic cleaning machine
According to production requirements, there are three models: QCL40B, QCL60B, and QCL80B
Characteristics:
1. Fresh water, circulating water and compressed air applies ultra filtration technology to clean water and compressed air for cleaning, which is beneficial to improve the clarity of washing bottles.
2. High-power (600w) ultrasonic device is adopted, and the power is adjustable to achieve the best cleaning effect.
3. Adopt a conveying net belt for container in-feed, a special mold for container out –feed.
4. An independent water and air supply system is completed with each processing section, and the cleaning medium can be used circularly.
5. Adopt a patent-design tracking rinse technology for container cleaning. The needle insert the corresponding container in a way of tracking mode to rinse the inside of it, which can reduce the lost of pressure, and get a good rinsing effect.
6. The whole machine adopts frequency conversion speed regulation and PLC (programmable logic controller). There are two control methods: button and touch screen.
7. The machine is equipped with the following protection systems
(1) Automatic constant temperature control of water temperature in the water tank, equipped with a water level control switch
(2)The water and air pressure can be indicated and adjusted
(3) It can’t start or it stops automatically when the water temperature or water vapor pressure is low or a bottle jam happens in the later drying and sterilizing unit.
| Versions | QCL 40 B | QCL 60 B | QCL 80 B |
| Specs | 1 - 5 0 ml | 1 - 2 0 ml | 1 - 2 0 ml |
| Output | 12000 pcs / h | 18000 pcs / h | 24000 p cs/ h |
| Water vapor pressure and consumption | WFI:0.1-0.25MPa 0. 38 m³/ h Circulating water:0.15-0.25MPa Compressed air:0.1-0.25MPa 30m³/ h | WFI:0.1-0.25MPa 0. 45 m³/ h Circulating water:0.15-0.25MPa Compressed air:0.1-0.25MPa 45m³/ h | WFI:0.1-0.25MPa 0. 6 m³/ h Circulating water:0.15-0.25MPa Compressed air:0.1-0.25MPa 60m³/ h |
| Power | 1 0 Kw | 1 0 Kw | 1 0 Kw |
| Net weight | 1 8 0 0 Kg | 1 8 5 0 Kg | 1 9 0 0 Kg |
| Overall dimensions | 2070×2100×1300mm | 2070×2100×1300mm | 2070×2100×1300mm |
SZA series antibiotic vial sterilizing & drying machine
According to production requirements, there are three models: SZA620/43,ASM900/68, SZA1200/70
Characteristics:
Use the hot air laminar flow principle to sterilize the containers, make the containers get a 100 grade purified condition after hi-temperature sterilizing; it can eliminate the pyrogen of containers efficiently.
Heating zone: A unique air-conducting device prevents granule enter the heating zone.
Sterilizing zone: sterilizing process finished within 10 to 15 minutes, the sterilizing temperature can reach up to 300 to 350℃
Cooling zone: under the protection of LF,the containers after high temperature sterilization are cooling down to the temperature 10 to 15 ℃ above room temperature.
The patent-designed temperature distributing system ensures the temperature uniformity in sterilizing tunnel.
The heating seat completed with a patent-design openable hinge is convenient for cleaning and maintenance
The patent-designed pressure stabilizing system ensures the air pressure uniformity in sterilizing tunnel.
All the fans use frequency conversion for speed adjusts; air pressure can be adjusted freely. All the purifying chambers completed with patent-designed negative pressure sealing technology, no sealing material in need.
A patent-designed power-cut protection device for hi-temperature and hi-efficiency filters and hi- temperature fan bearing water –cooling device are completed for sterilizing and drying.
The delivery net belt completed with a lateral plate is weaved of stainless steel and driven by chains
An on-spot cleaning device for belt cleaning can be added in demand of user
This unit is completed with the following protection system .1.the cleaning machine can’t start when the sterilizing temperature is lower than the setting value 2. the heating compartment stops when the sterilizing temperature falls down to 100℃.3. The heating compartment stops when the LF speed is lower than the setting value. 4. The cleaning machine stops automatically when a bottle jam happens in the heating compartment
An controllable silica no-contact temperature controlling technology is completed to ensure the controlling elements a long life, temperature distribution more uniformity and temperature change within 2to 5℃
Operated by a touch screen that can display air pressure, temperature and failure‘s indication , diagnosis, analyzing and eliminating method on the controlling points.
| Versions | SZA 6 2 0 / 43 | ASM 900 / 68 | SZA 1200 / 70 |
| Net belt width | 600mm | 900mm | 1200mm |
| sterilizing temperature | 300-350℃ | 300-350℃ | 300-350℃ |
| Electric capacity | 43.72Kw (in fact 23.02Kw) | 84.04Kw (in fact 33.3Kw) | 87Kw (in fact34057Kw) |
| Overall dimensions(mm) | 3700 x1764x2300 mm | 4075 x1930x2460 mm | 4200 x2200x2625mm |
DGS Series antibiotic vial filling &capping machine
According to different output demands, two versions like DGS8,DGS12 can be provided
Characteristics:
According to the production requirements, there are various models of DGS8, DGS12, and DGS16.
Performance characteristics:
1. Straight servo tracked and irrigation synchronously, with no throwing liquid;
2. There are various control methods for mechanical and servo in the filling pump. The pump body has various forms such as metal, ceramics, and glass for different configurations for users to choose from.
3. Put the outside of the pump on the work table, the operation and maintenance are simple and convenient;
4. The irrigation needle is made of special craftsmanship of 316L materials. The needle is specially treated and designed.
5. The filling site adopts a specially designed bottle port positioning device, which is accurate and reliable;
6. Use imported light control switch to effectively achieve no bottle without filling, long service life, stable and reliable performance;
7. Reserve the nitrogen stitch before and after reserving the installation station to meet the production of products with residual oxygen control;
8. The discs of the disc rolling synchronous vacuum stuffing and pressing device, the suction plug movement is accurate and reliable, and the success rate is high;
9. The oscillating device produced by professional manufacturers is good, the stuff is good, the stuffing efficiency is high, and the production volume requirements are fully met.
10. There are automatic stoppilling functions and automatic control devices of pounds.
11. The true air source is generated by the vortex air pump, does not produce oil fog, no need to connect in and out of water;
12. The whole machine adopts a variable frequency conversion speed, PLC control, HMI operation
13. This machine has a supporting A -class streaming cover. The entire filling and plug production process is carried out in a closed 100 -level streaming system, and there is a door -to -door stoppage alarm device;
Specifications:
| Versions | DGS 8 | DGS 1 2 |
| Specs | 1 - 2 0 m 1 | 1 - 2 0 m 1 |
| Output | 150 ~ 200 bottles/minute | 200 ~ 300 bottles/minute |
| Needle number | 8 | 12 |
| Stopper station | 8 | 12 |
| Maximum vacuum rate Maximum flow rate | - 1 8 KPa ; 1 1 0 m³ / h | -1 8 KPa ; 1 1 0 m³ / h |
| Electric capacity | 2 kW (0rdinary model) | 2.37 kW (0rdinary model) |
| Overall dimensions | 2945×910×1700mm | 3250×1400×1700mm |
Characteristics:
1. Use linear layout, conveying mesh belt into the bottle, slender container into the bottle without pouring the bottle
2. The main transmission of the whole machine adopts synchronous gear belt transmission, which has stable transmission and low running noise.
3. The filling adopts synchronous tracking plug-in filling to avoid foaming during filling
4. The filling cam has a specially designed suction function, and there is no dripping during filling
5. Using continuous synchronous vacuum suction plug and mechanical pressure plug, the suction plug and pressure plug action are accurate and reliable
6. The vacuum air source is generated by the vortex air pump, no oil mist is generated, and no external water inlet and outlet are required.
7. The whole machine adopts step less frequency conversion speed regulation, PLC control, and the control mode has two forms: touch screen and button
1. Adaptation specifications: 2-30ml
2. Production capacity: 18,000 bottles/hour
3. Damage rate: ≤0.1%
4. Compression success rate: ≥99%
5. Filling accuracy: in line with national pharmacopoeia standards
6. Maximum vacuum degree: -18KPa
7.2.37Kw
8. Dimensions: 3000 *1400*1600 mm
