Hunan Zhengzhong Pharmaceutical Machinery Co., Ltd
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Automatic Ampoule Inspection Machine
Main Application
The machine is mainly applying for inspecting the visible impurities (such as glass chips, metal filing, fiber, hair, white block and flakes etc.) in the glass bottle oral liquid and the quality of capping,and also for inspecting the visible impurities of ampoule injection and vial injection.
Main Technical Specifications
| Scope | 1-20ml |
| Test Items | (such as glass chips, metal filing, fiber, hair, white block and flakes etc.), liquid level, quality of capping |
| Speed | 600 bottles/min |
| Inspection precision | 40μm(adjustable) |
| Electric Capacity | 9.5kW |
| Power | AC3~ 380V, 50Hz |
| Height | 925mm |
| Dimension | 2563mm×2610mm×1800mm(L×W×H) |
| Weight | About 3500kg |
Description
It adopts the international general clamping method of pressing up and down the bottles, and adopts the power structure of rotating bottle with patented technology, which not only ensures the stability of clamping bottle and the consistency of rotating bottle speed, but also facilitates cleaning and maintenance.
Tracking and testing the quality of capping on the large -plate, rotating bottles by the servo motor to ensure that there is no dead Angle.
The large-plate adopts servo automatic lifting to reduce the number of specification parts, and the specification parts adopt quick loading and unloading method to reduce the time to replace the specification parts.
The machine adopts worm wheel to convey the bottle and can meet the requirements of the linkage to the machine’s front and end.
With varieties of failure alarms and protection functions, in case of failure or improper operation, the machine will alarm or stop automatically, and show the cause of failure.
All the inspection data can be saved, uploaded, and printed.
Application
It’s mainly used for the automatic inspection of the visible impurity (such as glass or metal scraps, fiber, hair, and white powder or flakes) in ampoule injection. It can be also used for the visible impurity in vials and oral liquid bottles.
Working process
Use mechanical visual principle to take an identification inspection on the visible impurity. The product is held stopped to a standstill while it rotates at a high speed. At that moment, an industrial camera takes a series of pictures continuously on it. These pictures are analyzed and compared by a computer system to judge whether the inspected product is qualified, meanwhile divide them automatically into the qualified and the rejects.
Inspecting procedure:
Products to be inspected → feed in → enter the photoelectric inspection zone → rotate the bottle → stop → take pictures → the bottles dividing device distinguishes the qualified bottles and the rejects according to the software instruction → the qualified bottles and the rejects feed out separately